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机械加工报价计算方法大全,整理的太全了
详细计算方法:
Detailed calculation method:
1)首先你可以对关键或复杂零件要求对方提供初步的工艺安排,详细到每个工序,每个工序的耗时
1) first of all, you can require an initial process for the key or complex parts, detailed to each process, and the time consuming of each process.
2)根据每个工序需要的设备每小时费用可以算出加工成本。 具体设备成本你也可以问供应商要,比如说,
2) the cost of processing can be calculated according to the cost per hour of the equipment needed in each process. You can also ask the supplier for specific equipment costs, for example,
普通立加每小时在¥60~80之间(含税) 铣床、普车等普通设备一般为¥30。。。
Ordinary Lijia per hour in between $60~80 (including tax) ordinary milling machine, car and other general equipment for $30...
3)在按照比例加上包装运输、管理费用、工装刀具、利润就是价格了
3) in proportion to the proportion of packing and transportation, management costs, tooling tools, profit is the price
当然,价格一定程度上会和该零件的年采购量和难易程度有很大关系。
Of course, the price to some extent will be related to the annual purchase and difficulty of the parts.
单件和批量会差很多价格,这也是很容易理解的。
It is easy to understand that a single piece and a lot will be a bad price.
粗略估算法:
Rough estimation method:
1)对于大件,体积较大,重量较重。
1) for large pieces, the volume is larger and the weight is heavier.
难度一般的: 加工费用大概与整个零件原材料成本之比为1:1,这个比与采购量成反比;
The difficulty is general: the ratio of the processing cost to the raw material cost of the whole part is 1:1, which is inversely proportional to the purchase quantity.
难度较大的: 加工费用大概与整个零件原材料成本之比为1.2~1.5:1,这个比与采购量成反比;
More difficult: the ratio of processing cost to the raw material cost of the whole part is 1.2~1.5:1, which is inversely proportional to the purchase quantity.
2)对于中小件
2) for small and medium parts
难度一般的: 加工费用大概与整个零件原材料成本之比为2~3:1,这个比与采购量成反比;
The difficulty is general: the ratio of the processing cost to the raw material cost of the whole part is 2~3:1, which is inversely proportional to the purchase quantity.
难度较大的: 加工费用大概与整个零件原材料成本之比为5~10:1,这个比与采购量成反比;
More difficult: the ratio of processing cost to the raw material cost of the whole part is 5~10:1, which is inversely proportional to the purchase quantity.
由于机械加工存在很大的工艺灵活性,也就是一个零件可以有很多种工艺安排,那么成本当然是不一样的,
Because there is a lot of process flexibility in mechanical processing, that is, a part can have many kinds of process arrangement, then the cost is not the same.
但是供应商有时会报价时给你说一种复杂工艺提高价格,而实际生产时会采用其他简单工艺,所以采购员自身
But the suppliers sometimes offer you a complex process to raise the price, while other simple processes are used in actual production, so the buyer himself
对图纸的阅读和对零件加工方面的知识的多少就决定你对成本的把握,所以机械零件采购需要比较全面的机械加工知识。
How much knowledge of drawings and parts processing determines your cost control, so mechanical parts purchase requires more comprehensive knowledge of machining.
机加工费用构成,一般按照工时给的!
The composition of the processing cost is generally given in accordance with the time of work.
如果你要加工一个工件,首先是对方的材料费用;然后是为了购买工件的一些差旅费用(一般没有);
If you want to process a piece of work, first of all is the cost of the other's material; then it is to buy some travel expenses (generally not) for the job.
最主要的是你要加工的工件所需要的加工工时,一般车工10-20元/小时,钳工要少一点大概10-15/小时;其余不在例举;
The most important is the processing time to the processing of the workpiece you need, the general lathe 10-20 yuan / hour, fitter a little less about 10-15/ hours; the rest is not in the list;
如果没有现成的工具(如刀具、模具),所购买的费用也是需要你承担一部分的或全部;最后加起来就是你要付的加工费用!
If there are no ready tools (such as cutting tools and dies), the purchase cost will also take part or all of you. Finally, the total cost is the processing cost you need to pay.
材料费、机器折旧、人工费、管理费、税 等基本的是要的。或者是材料费、加工费和税,还有业务费用,运输费用,做预算需要多市场有一个很透彻的了解,不在其中摸爬滚打几年会完全摸不到头绪,就连我的老师也常常会感慨!一点不留心都不行啊!
Material fee, machine depreciation, manual fee, management fee, tax and so on are essential. Or is the cost of materials, processing fees and taxes, as well as business expenses, transportation costs, budget to market have a very thorough understanding, not in a few years will be fought completely out, even my teachers often sigh! Not a little careless!
工艺的问题了应该包括材料费、加工费(采用何种加工价钱就不一样了)、设备折旧费、工人工资、管理费、税等。主要是先确定工艺,即加工方法,然后根据工艺来计算工时,由工时来确定单个零件的基本加工费用,再加上其他的费用。工艺是个很复杂的学问啊 一个零件采用不同的工艺,价格有差异的 附,各个工种加工工时基本价 其实各种工种的工时价格并没有固定的,会根据工件的难易,设备的大小,性能的不同而不同,当然关键的有看你的量是多少了,不过一般来说它都有一个基本价,在基本价之间浮动.
The problem of technology should include material cost, processing fee, the depreciation of equipment, the wages of workers, management fees, taxes and so on. It is mainly to determine the process first, that is, the processing method, then calculate the working hours according to the process, determine the basic processing cost of individual parts by working hours, plus other expenses. The process is a very complicated knowledge ah a parts using different techniques, the difference between the price of various types of processing time, the basic price is the price of all types of work hours is not fixed, will according to the difficulty, the size of the equipment, the performance is different, but the key is to see how many your weight, but in general it has a basic price, floating in the basic price.
1.车基本价:20-40 具体的有根据实际情况而定,象小件,很简单的工时就小于20元;有时甚至只有10元例如一些大的皮带轮,加工余量大,老板只赚铸铁粉的钱就够了;有时如果工件大的话,一般市面上没法加工的就可以高点,两三倍,别人也没办法.
1. basic car price: 20-40 concrete is determined according to the actual situation, like a small, very simple working time is less than 20 yuan; sometimes only 10 yuan for some of the big pulley, machining allowance, the boss only make cast iron powder will have enough money; sometimes if the workpiece is large, the general market no processing can be high, two or three times, others have no way.
2.磨基本价:25-45
Basic price of 2. mill: 25-45
3.铣基本价:25-45
3. milling basic price: 25-45
4.钻基本价:15-35
4. basic price: 15-35
5.刨基本价:15-35
5. basic price: 15-35
6.线割基本价:3-4/900平方毫米
6. line cutting basic price: 3-4/900 square millimeter
7.电火花基本价:10-40,单件一般按50/件(小于1个小时)
7. electric spark basic price: 10-40, single piece generally according to 50/ parts (less than 1 hours)
8.NC基本价:比普通的贵它个2-4倍
8.NC basic price: it's 2-4 times more expensive than it is.
9.雕刻:一般都是单件的.50-500/件 当然还是一句话.具体产品具体价格.以上价格只给做参考,如果各位有什么经验,希望大家也能说出来,大家一起交流。
9. engraving: generally, it's a single piece of.50-500/. Of course, it's still a sentence. The price of the specific product is only for reference. If you have any experience, I hope you can speak out.
序号 设备名称 型 号 加工范围 加工费用(元/时)
The processing cost of the processing range of the name of the serial number equipment (yuan / time)
1 车床 C616 Φ320×750~1000 11
1 lathe C616, 320 x 750~1000 11
2车床 C6140 Φ400×1000~2000 13
2 lathe C6140, 400 x 1000~2000 13
3 车床 J1-MAZAK Φ460×1000~2000 15
3 lathe J1-MAZAK, 460 x 1000~2000 15
4 车床 C6150 Φ460×1000~2000 15
4 lathe C6150, 460 x 1000~2000 15
5 车床 C630 Φ630×1000~2000 21
5 lathe C630, 630 x 1000~2000 21
6 车床 C650 Φ800×1500~5000 30
6 lathe C650, 800 x 1500~5000 30
7 立式车床 C5116A Φ1600 28
7 vertical lathe C5116A diameter 160028
8 摇臂钻床 Z3050 Φ50~Φ63 16
8 rocker drill Z3050 diameter 50~ diameter 6316
9 摇臂钻床 Z3080 Φ80 20
9 rocker drilling machine Z3080 diameter 8020
10 立式钻床 Z5140A Φ32~Φ40 12
10 vertical drilling machine Z5140A diameter 32~ diameter 4012
11 卧式镗床 T68 1000×1000 26
11 horizontal boring machine T68 1000 x 100026
12 卧式镗床 T611 1000×1000 30
12 horizontal boring machine T611 1000 x 100030
13 立式镗床 T4163 630×110056
13 vertical boring machine T4163 630 x 110056
14 卧式镗床 T6111A 1200×1200 36
14 horizontal boring machine T6111A 1200 x 120036
15 万能外园磨床 M1420 Φ125~220×350~1000 15
15 universal outer grinder M1420 125~220 x 350~1000 15
16 万能外园磨床 M1432A M9025×500~1000 19
16 universal outer grinder M1432A M9025 x 500~1000 19
17 万能外园磨床 M1432B Φ315~320×1500~3000 26
17 universal outer grinder M1432B 315~320 x 1500~3000 26
18 万能外园磨床 M1331A Φ315~320×1500~3000 26
18 universal outer grinder M1331A 315~320 x 1500~3000 26
19 万能外园磨床 M1450 Φ500×1500~2000 28
19 universal outer grinder M1450 500 x 1500~2000 28
20 精密万能外园磨床 MG1432 Φ320×1000~2000 32
20 precision universal outer grinding machine MG1432 320 x 1000~2000 32
21 内园磨床 MG1432 Φ12~Φ100×130 13
21 inner grinder MG1432 12~ = 100 x 13013
22 平面磨床 M7120 200×630~650 16
22 plane grinder M7120 200 x 630~650 16
23 平面磨床 M7130 300×1000 21
23 plane grinder M7130 300 x 100021
24 平面磨床 M7150 500×2000 40
24 plane grinder M7150 500 x 200040
25导轨磨床 M50100
25 Guideway Grinder M50100

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