精密机械回转减速机的制造践行精细化管理
CSPPLAZA光热发电网讯:“不同规格的扳手等各种操作工具若在车间内随意放置,在使用时则不便于分辨相似工具且容易丢失,因此我们专门设计了工具摆放台,将工具放置在台面相应凹槽内,以此优化工具管理。”在江阴市华方新能源高科设备有限公司(以下简称华方新能源)车间内,华方新能源负责生产运营的副总经理顾晓金对来访的CSPPLAZA会员单位巡回调研团介绍道。
CSPPLAZA thermal power generation network: "different specifications of the wrench and other tools in the workshop if arbitrarily placed, when in use is not easy to distinguish similar tools and easily lost, so we designed a tool placing platform will be placed in the corresponding table tool groove, the optimization of tool management." In the workshop of Huafang new energy hi tech equipment Co., Ltd. (hereinafter referred to as Huafang new energy) workshop, Gu Xiaojin, deputy general manager of Hua Fangxin energy production and operation, introduced the visiting group of visiting CSPPLAZA member units in Jiangyin.
上述调研活动由CSPPLAZA主办、北京天瑞星光热技术有限公司协办,调研团一行于9月6日走进回转传动解决方案领先厂商华方新能源。
The above research activities were co sponsored by CSPPLAZA and Beijing Tian Rui Xing Guang Heat Technology Co., Ltd., a delegation of research group in September 6th.
回转减速机作为跟踪系统的核心部件,精准可靠地驱动跟踪系统对太阳进行实时跟踪,其回转精度直接影响集热器的聚光精度,其可靠性则关乎整个镜场能否正常运转。作为一种精密机械,回转减速机在光热发电行业中应用需要将跟踪精度控制在1mrad以内。见微知著,对于普通工具的精细化管理让人有理由相信其在高精度的回转减速机制造方面能够做到足够精细。
As the core part of the tracking system, the rotary reducer acts as a precise and reliable driving tracking system to track the sun in real time. Its rotation accuracy directly affects the collectors accuracy of the collector, and its reliability is related to the normal operation of the whole mirror field. As a kind of precision machinery, the application of the rotary reducer in the light and thermal power generation industry needs to control the tracking precision within 1mrad. What, for the fine management of common tools people have reason to believe in the manufacturing of high precision rotary speed reducer can be fine enough.
图:调研团合影
Picture: group photo of a survey group
生产工具的细化管理,只是华方新能源精细化管理的一个缩影,在整个调研活动期间,调研团一行在多个细节层面上感受到了华方新能源对生产、研发和销售等方面的精细化管理。
The meticulous management of production tools is only a microcosm of Hua Fang's new energy fine management. During the whole research activity, the delegation and the research group felt the meticulous management of Huafang's new energy on production, R & D and sales.
图:调研座谈会
Picture: A Research Symposium
在调研座谈会上,华方新能源总经理伍春银介绍称,华方新能源早在2008年之前就进入了全球光伏跟踪领域,2012年开始布局全面进入光热市场,在此之前已与国际多家光热企业配套示范电站的建设,2014年与美国百年传动企业ConeDrive实行并购,引进其双包络传动技术,实现了技术和运营管理能力的双向提升。
In the research forum, China new energy general manager Wu Chunyin said, China new energy early in 2008 before it entered the global photovoltaic tracking field, beginning in 2012 entered the layout before and has thermal market, many international enterprises supporting thermal demonstration power plant construction, and in 2014 the U.S. Centennial drive enterprise ConeDrive the implementation of mergers and acquisitions, the introduction of double envelope transmission technology, realizes the bidirectional lifting technology and operational management capabilities.
“双包络结构蜗轮与齿面啮合面积大,传动精度更高,抗冲击能力强,其低磨损率可保证长期使用工况下的精度和寿命,更适应于野外恶劣环境。”伍春银表示。
The double enveloping worm gear has large meshing area with tooth face, high transmission accuracy and strong impact resistance, and its low wear rate can guarantee the accuracy and service life under long term working conditions, and is more suitable for harsh environment in the field. Wu Chunyin said.
在华方新能源厂区内,调研团一行见到了其从ConeDrive公司引进的全新的双包络回转减速机生产线。伍春银表示,该生产线采用了ConeDrive公司的独有创新技术,单位时间产能可提升3倍以上。这种新型技术还可以使蜗轮蜗杆减速机的转矩提高2~3倍,大幅提高了产品可靠性。”
In the new energy plant of Huafang, a new double enveloping rotary reducer production line has been introduced from ConeDrive company. Wu Chunyin said the production line uses the unique innovation technology of ConeDrive company, which can increase more than 3 times per unit time capacity. This new technology can also increase the torque of the worm gear reducer by 2~3 times, and greatly improve the reliability of the product. "
图:调研团参团华方新能源车间
Figure: the research group offered China new energy plant
伍春银介绍称,回转减速机的数量与采用的定日镜设计直接相关,同等装机的光热电站,定日镜面积越小,数量越多,则需要的减速机数量越多。一台定日镜一般需要配装至少一台减速机。针对20平方米左右的小型定日镜,镜场在整体安装时可操作性较强,后期维护也便捷,而对100平方米以上的大镜面在安装时相对比较困难,安装成本会大幅上升。
Wu Chunyin said, the number of rotary speed reducer and the heliostat design is directly related to the same installed solar thermal power plant, the heliostat area is smaller, more, more the number of required reducer. A heliostat generally requires at least one reducer loading. For small heliostat 20 square meters, mirror in the whole installation when the maneuverability is strong, the maintenance is convenient, and to more than 100 square meters large mirror at the time of installation is relatively difficult, installation costs will rise sharply.
回转减速机作为光热发电的核心部件之一,其成本控制至关重要。伍春银在调研座谈会上表示,在回转减速机技术相对成熟的现状下,减速机成本的下降主要依赖于产品自身的结构优化,以及自动化生产线的使用和规模化生产。当前钢材原材料成本的上涨对减速机的成本也产生了一定影响。2018年,华方将打造智能制造生产线,引入自动化更高的生产线,进一步提升产能、优化成本。
As one of the core components of the photothermal power generation, the cost control of the rotary reducer is very important. Wu Chunyin said at the seminar that when the technology of rotary reducer is relatively mature, the reduction of reducer cost is mainly dependent on the structural optimization of products themselves, as well as the use and scale production of automated production lines. At present, the increase of the cost of raw material for steel products also has a certain effect on the cost of the reducer. In 2018, the Chinese side will build an intelligent manufacturing line and introduce a higher automation production line to further improve production capacity and optimize cost.
图:伍春银接受CSPPLAZA会员单位牌匾
Picture: Wu Chunyin accepted the plaque of the CSPPLAZA member unit
作为CSPPLAZA平台会员单位,伍春银代表华方新能源在本次调研活动中接受了由CSPPLAZA主编颁发的会员单位牌匾。
As a member of the CSPPLAZA platform, Wu Chunyin has accepted the plaque of the member unit issued by the editor in chief of CSPPLAZA on behalf of the new energy of China.
来自北京中热能源科技有限公司、北京天瑞星光热技术有限公司、上海洛丁森工业自动化设备有限公司、沈阳市中色测温仪表材料研究所有限公司等多家CSPPLAZA的会员单位代表随团参与了本次调研活动。
From the Beijing heat energy science and technology limited company, Beijing Tianrui star thermal technology limited company, Shanghai Luo Ding Sen industrial automation equipment Co. Ltd., Shenyang city Zhongse Thermometric Instrument Materials Research Institute Co. Ltd. and a number of CSPPLAZA member of the delegation participated in the research activities.
注
notes
CSPPLAZA巡回调研活动
CSPPLAZA roving research activities
本次巡回调研活动定位为行业公益性活动,CSPPLAZA将组织在一个多月的时间内,通过四个阶段对其数十家平台会员单位进行调研走访。目的是为更客观、全面、深入地了解当前市场环境下光热行业企业的生存状态,探析企业眼中的光热市场现状和问题,借鉴企业对产业发展的建议和意见;更广泛地挖掘并宣传光热行业的企业力量,为整个行业的健康发展营造更好的舆论发展环境;调研结束后将发布调研报告,以将光热行业企业的真实诉求和呼声传递给有关政府和行业主管部门的相关领导,以为政府决策提供真实可靠的信息参考。
This itinerant research activity is positioned as an industry public welfare activity. CSPPLAZA will organize its research and visit to dozens of platform members in four phases in a month. The purpose is to more objective, comprehensive and in-depth understanding of the survival state thermal industry enterprise under the market environment of the current market situation and problem analysis, thermal enterprise eyes, from enterprise to industry development suggestions and opinions; more extensive publicity and mining industry enterprises photothermal force, to create a better development environment for the healthy development of public opinion the whole industry; will be released after the investigation report, the thermal industry real demand and passed to the relevant leaders of the voice of the government and industry authorities, in order to provide reliable information reference for government decision-making.
附:
Attached:
江阴华方新能源高科设备有限公司简介
Brief introduction of Jiangyin Hua Fang new energy high science and Technology Equipment Co., Ltd.
江阴市华方新能源高科设备有限公司,隶属于美国CONE DRIVE集团控股子公司。CONE DRIVE位于美国密西根州,成立于1925年,是一家生产双包络减速器的百年企业。华方成立于2008年,于2014年与CONE DRIVE完成并购。华方是回转式
Jiangyin Huafang new energy high science and Technology Equipment Co., Ltd. is subordinate to the CONE DRIVE group holding subsidiary of the United States. CONE DRIVE, located in Michigan, United States, was founded in 1925. It is a 100 year enterprise that produces double enveloping decelerator. The Chinese party was founded in 2008 and completed M & A in 2014 with CONE DRIVE. Hua Fang is rotary